Problem removing flywheel

Discussion in 'Tech Discussion' started by Dazza, May 13, 2009.

  1. Dazza

    Dazza Member

    I am having a problem removing the flywheel on my 91 superjet. I have the proper puller and have tried to "shock" it off with hammer on the puller bolt but it won't budge. The flywheel has been painted and perhaps it has paint on the mating surface with the crank that is glueing it together. I understand it is not advisable to apply heat to this area. Do you guys have any suggestions on what to try next?
  2. Redtro

    Redtro Member

    have you got the motor out - heaps easier
    when it happened to me..
    I wound it up tight as .. left overnite still tight and given it the bash in the morning, which for some reason has worked
  3. Dazza

    Dazza Member

    I have the motor sitting on my bench, and have done up the puller so tight it is grinding down the metal on the end of the puller tip. So where is the best place to give it the bash?
  4. blitza

    blitza Member

    don't do this!

    [​IMG]

    wrong puller, too much lightening.
  5. Redtro

    Redtro Member

    ...still 'bashed' it as suppose too (as designed to). - at the end of the puller bolt....it's quite a good knock you give it.

    if still not workin may pay to take in to a reconditioners and see what they say.
  6. freesoul

    freesoul Member

    don't force it... USE A BIGGER HAMMER... LOL
  7. glukasil

    glukasil Member

    do u need a rattle gun? can lend one if u r in auckland...
  8. knoxie

    knoxie Active Member

    do you have the puller pushing on the crank tip (bolt fully removed) or on top of the loosened bolt?........if the bolt is too far out it might be soaking up the shock when you hit it?....and/or deforming the thread.........
  9. Dazza

    Dazza Member

    I have put a nut on to the bolt that fits inside the flywheel hole and tightened this all onto the crankshaft so there is no give at all, and the flywheel is not obstructed from coming off. I have put a countersink hole in the end of the bolt that the puller can locate into. This enables the whole thing to be done up so tight that I have already broken one of the 3 bolts that go from the puller back onto the flywheel ... but the bastard still won't budge!
  10. freesoul

    freesoul Member

    Make sure the puller is straight(pulling evenly)

    "It's got no mother or father so it must come off"
  11. blitza

    blitza Member

    penetration!
    you need some food lube, and some heat, a heat gun would do, it doesn't want to get suuuuuper hot, but hot.
  12. glukasil

    glukasil Member

    crc and rattle gun....
  13. glukasil

    glukasil Member

    to blitza

    looks like it was lightened too much.....
    who did it?
  14. blitza

    blitza Member

    yeah, that's cooza's flywheel, came detached while in action up the river at parker, arazona. I think he did the work himself.......fkn welders!
  15. Aquanob

    Aquanob Active Member

    arazona ay
  16. jeton

    jeton Member

    fly wheel

    give it a tap on fly wheel outer an a good idea as sone one sugested use rattle gun
  17. Dazza

    Dazza Member

    Well I finally got it off - it involved a fair bit of heat and hammering because it was loctited on. I can understand using loctite on the threads of the flywheel bolt, but the entire mating surface was coated... That isn't normal is it?
  18. Redtro

    Redtro Member

    .... on re-assembly
    ... Iv'e always been told not to use loctite on any of it....
    and a torgue wrench to do it up
  19. LiquidFix

    LiquidFix Member

    never use loctite on any flywheel surface or flywheel bolt. (as you will experience exactly what you just have !!! )

    always use a little bit of oil on the flywheel bolt thread and torque to the correct spec.